Instruction Sheets
Engine Types
2.0L Cambelt & Pulley arrangements 1.6L Cambelt & Pulley arrangement
 
Fuel Injection Setup
*1.6 - 1.4 Taper instructions Fuel system swirl pot Fuel system without swirl pot
1.6 16v XE GRN 128    
2.0L GRN 175 instructions >> GRN 175 BHP 2.0L LN D-Less GRN 175 BHP 2.0L XE D-Drive
*2.0L Taper instructions Fuel system with swirl pot Fuel system without swirl pot
Astra MK2 Loom *Download required
Balancing the butterflies on Throttle body kits    
 
Multi Throttle Set up
2.0L Multi Throttle Kit Fitting Instructions Car Loom Connector for Astra MK2 MT Throttle bodies balancing procedure
 
MBE ECU Information
SBD 900 Series ECU Wiring Insructions SBD 912/956 Series ECU Wiring Insructions SBD 967i Series ECU Wiring Instructions
SBD 967i Series ECU Wiring Instructions D/Driven Wiring Instructions & Pin Out details for MBE Ecus
Rev Counter Tacho Signal Information Installing USB Devices  
 
Wiring Information
Oil Pressure Warning light LM995-DISPLAY-GSXR-01 Instructions  
 
Torque Settions Cylinder heads Cooling Systems
1.4L - 1.6L 16v Coscast head identification 2.0l Cooling system
2.0L 16v Difference between 2.0L head bolts  
2.5 V6 2.0L Head Stud instructions  
2.0L Flywheel bolts 1.6L Head Stud instructions  

Throttle Cables Idler Bearings Rod Bolts
2.0I MT Cable Idler Bearings Instructions RB1K & RB2K procedure
2.0L TP Throttle Cable Steel Rod Bolts all engines
1.6L Taper throttle cable holder    

Fuel Systems + Pressures Crank Sensors Throttle Pots
Fuel system (8inj) with swirl pot 36-1 Toothed Wheel 6 pin throttle pot
Fuel system with swirl pot Crank Sensor wiring 60-2 to 36-1 6 way throttle pot
Fuel system without swirl pot SBD Position of 60-2 tooth wheel to crank sensor Culven type used on TP
High pressure filter-TJ   Throttle pot wiring
Taper throttle fuel pressures    
 
Alternators Coil Instruction Sheets Exhaust Systems
Fitting 50Amp Denso Alternator
To Caterham 2.0XE engine
 1.6L Coil-4 Mount Kit instructions Carbon & Steel Exhaust box repacking instructions
ALT-SM2 wiring instructions Coil Connection for HT Leads  
Fitting of SBD alternator adjuster Coil Connectors Pin Outs  
Fitting 1.6L alternator brackets    
     
Lambda Sensors Engine Mount Kits  
Lambda Sensor fitting instructions Universal Engine Mount kit instructions  
Lambda Sensor 3&4 pin wiring instructions    

Oil systems
*2.0L Dry sump fitting instructions Low line Aluminium Sump Instructions
Connections for SBD dry sump systems 1.6L Low line sump baffle
Connections for SBD dry sump systems 2.0L Manta pick up pipe & 16v baffle modification
2.0L dry sump baffle modification 2.0L big wing sump modification
Dry sump dimensions Plumbing of Heat exchanger
Plumbing of remote filter dry sump Corsa Oil Catch Tank
Plumbing of remote filter wet sump 19 Row - 12 oil cooler dims
Remote Filter oil flow directions 1.6L Breather Modification
Micro Cool filter instructions 2.0L 16v SBD cam cover breather Modification
Nylon relief valve kit Cam cover extra plate
Dry sump dimensions - Twin trough *Download required
 
Camshafts  
*Camshaft timing instructions Measuring tappet gap for shim
Camshaft running in procedure Camshaft lift sheets
Camshaft fitting instructions Vernier Pulley teeth types
  *Download required
SBD Motorsport Ltd

Unit 15 ÷ Red Lion Business Park ÷ Red Lion Road ÷ Surbiton ÷ Surrey ÷ KT6 7QD

Tel: 0208 391 0121 ÷ Fax: 0208 391 0026 ÷ Email Contact Details