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Hayabusa
1300cc Supercharger kit SC02
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The
SC02 kit is the same as the SC01 kit, but with the addition of a
set of SBD developed pistons designed to cope with the higher boost
pressures. With these added to your standard engine, the supercharger
is then re-geared to spin faster & produce more boost pressure,
this ups the output to 324bhp/169lbft torque at 2000rpm lower than
the SC01 kit. This means when changing gear at peak horsepower,
you'll drop back to peak torque giving a hugh increase increase
in acceleration through the gears.
As
with the SC01 kit, we have used a wide belt drive design; this gives
a gentle transmission of load from the engine to the supercharger.
The carbon intake system has been designed to give an even airflow
as possible into all four throttle bodies. The engine was mapped
using the new MBE9A4
ecu (we could also reprogram the MBE992 to do the same).
We
are extremely pleased with the results of 324bhp/169lbft torque,
which were achieved on DTW Engines dyno. (see graph below). We have
been running the new pistons in our SBD OMS this season. Shown left
on Andy McBeath's new OMS.
We
will supply the package in two forms either complete as a bolt on
ready to go kit* or less the MBE9A4 ECU, wiring harness & throttle
bodies for customers who already have our system.
*We
would recommend the use of an intercooler with this kit, however
we cannot include it in the kit as each installation is different.
Supercharger
Instruction Sheet
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The
complete kit will include: supercharger, complete dry assembly &
fitting kit, intake plenum, SBD throttle bodies, pistons, throttle
position sensor, 690P injectors, 4.5 Bar fuel regulator & mounting,
fully programmed MBE9A4 ECU, wiring harness, air temp sensor &
extension lead, dump valve, piping, silicon hose & jubilee clips,
heavy duty clutch spring kit, ITG air filter.
Depending
on the usage of your car, we would recommend having up-rated output
shaft, the addition of up-rated head studs, base & head gasket,
hayabusa billet clutch, close ratio gearbox kit & the use of
an oil cooler. Please contact us for more advice.
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We
have designed two kits; one being suitable for cars such as single
seaters where there is space on the generator side of the engine.
Also available is the kit suitable for cars such as Westfields
where the supercharger would be driven from the other side of
the engine placing the supercharger itself under the exhaust.
Click
on the pictures for a larger view
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IMPORTANT
NOTES
SBD
Motorsport cannot accept any responsibility if any of the
following is not complied with.
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| FUEL
PUMP
Ensure
your fuel pump is sufficent to flow fuel up to 450bhp. We
recommend you use our pump FP1 (photo below). (Some pumps
look similar but do not supply the same amount of fuel - check
the technical specifications with your supplier.)
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| EXHAUST
MANIFOLD
You
will need to the exhaust manifold & system must be made
to our dimensions to see the full performance of the kit (this
will be supplied when you purchase the kit). If you do decide
to use a different exhaust manifold system to our recommendations,
you will definately need to have the engine remapped on a
rolling road or dyno to take this into account otherwise damage
will definately occur. It is also likely you will not see
the performance quoted.
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| ROLLING
ROAD
Due
to possible variations in engines ( compressions, rebuilt),
we recommend that your engine is checked on the rolling road
to ensure the map is fine tuned to your engine to ensure damage
does not occur.
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RECOMMENDED
OPTIONS
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Due
to the increase in power output by the supercharger conversion, the following
list of optional extras are recommended to add strength & reliability.
They are put in order of importance. Please contact us for details.
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GEAR-B-BUSA-OP-HD
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GSX1300R Heavy Duty Output Shaft (No Sprocket) This is a heavy duty
output shaft which has a Honda blackbird spline, this is much stronger
than the original Suzuki spline as these can occasionally shear. |
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CLT-BUSA-HD-BILLET-BASKET-02 |
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hayabusa billet basket. The billet basket is designed to replace the
standard item that can fracture & break up. The new version is
CNCd from solid & is suitable for high revving applications &
our supercharged installation due to the smooth increase in boost
(turbo applications require a back plate as well - see above). |
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CLT-BUSA-HD-BILLET-CENTRE
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Suzuki
hayabusa billet clutch centre
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The
billet centre is designed to replace the standard centre. This eliminates
the back torque limiter which makes clutch chatter when subjected
to rapid take offs, thus allowing smoother starts.
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GSK-SUZ-H-HC & GSK-SUZ-H-BC-010
We recommend the use of the Cometic head & base gasket in all
installations due to their superior design, they give better sealing
particularly in high stress applications. We recommend the use of
the head &base gasket together as the combination of the two
when used on your engine gives an identical thickness to the original
components.
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BLT-H-STUD-BUSA-01
(shown left)
The
ARP head stud kit is made from a very high quality material with
superior strength over the standard component, which allows better
clamping with more accurate & even loading. In our opinion,
in most applications there is no need to go to a bigger stud diameter
due to superior quality.
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OS-DSK-BUSA-01
& WT-PM5-EWP-1B
Our dry sump system for the Suzuki Hayabusa includes a twin stage
scavenge pump which replaces the original water pump (you will need
to use an electric water pump) which mounts directly to our billet
dry sump pan without the need for any hoses. The pump can be easily
fitted & removed in minutes if required. You will only need
to provide a supply from your dry sump tank & a return to the
tank (via oil cooler if required). The billet is extremely rigid
& will add strength to your engine. There are 4 additional lugs
with M8 threads which allow you to mount directly to the floor of
your car if required.
Latest improvements to the design, the oil pressure relief valve
system has been altered to recirculate straight into the supply
line, this reduces the amount of work the scavenge pumps have to
do & keeps more oil
in the dry sump tank.
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ROD-SUZ-1.3BUSA-S-01
Steel
Rod Set for Suzuki hayabusa 1.3L for use up to 13000rpm
Weight approx 387g
Steel
Con-rod procedure
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BLT-MK-STUD-BUSA-01
The main stud kit replaces the standard main cap bolts which are particularly
poor quality on the standard Suzuki engine. These are made from a far
superior material give accurate & consistant loading across the main
cap assembly giving a consistant & even load across the bearings helping
to keep better control over flexing in the lower part of the block.
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GEAR-B-BUSA-SS-HD
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The
heavy-duty shift shafts are designed to replace the original tubular
versions. The standard item has a tendency to distort in use &
sometimes permanently bend particularly in motorsport use, this
upsets the selector fork alignment, which can cause missed gears,
incorrectly selected gears & even the gearbox to jump out of
gear. Thus speeding up the wear of the gearbox itself. Whereas the
heavy-duty ones are made of solid machined steel thus preventing
the distortion so eliminating the above problems. In many cases,
people didn't realise they had a problem until they fitted the new
shafts whereupon the gear changes were even smoother & faster.
With the combination of the shift rods & close ratio gear kits,
the gear change is much slicker. We have tested the shafts during
the last few seasons.
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SBD
Motorsport Ltd, Unit 15, Red Lion Business Park, Red Lion Road, Surbiton,
Surrey. KT6 7QD. Tel: 0208 391 0121.
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