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Hayabusa 1300cc Supercharger kit SC01
 

We have developed a supercharger kit especially for the Suzuki Hayabusa 1300cc engine (currently up to 2007 engines). We used a completely standard engine with no modifications, apart from up-rated clutch springs to cope with the extra torque.

We decided to use a wide belt drive design; this gives a gentle transmission of load from the engine to the supercharger. The carbon intake system has been designed to give an even airflow as possible into all four throttle bodies. The engine was mapped using the new MBE9A4 ecu (we could also reprogram the MBE992 to do the same).

The main aim of the system is to produce a package that could be simply bolted on with the minimum amount of work. We are extremely pleased with the results of 318bhp/162lbft torque, which were achieved on DTW Engines dyno.

We have designed a new piston to allow the engine to rev higher, please see our Supercharger kit SC02

 

 
Supercharger Instruction Sheet
SBD Hayabusa Supercharger  Kit
Hayabusa Supercharger kit graph
We will supply the package in two forms either complete as a bolt on ready to go kit* or less the MBE992 ECU, wiring harness & throttle bodies for customers who already have our system.

The complete kit will include: supercharger, complete dry assembly & fitting kit, intake plenum, SBD throttle bodies, throttle position sensor, 690P injectors, 4.5 Bar fuel regulator & mounting, fully programmed MBE9A4 ECU, wiring harness, air temp sensor & extension lead, dump valve, piping, silicon hose & jubilee clips, heavy duty clutch spring kit, ITG air filter.

*We would recommend the use of an intercooler with this kit, however we cannot include it in the kit as each installation is different.

Depending on the usage of your car, we would recommend having up-rated output shaft, the addition of up-rated head studs, base & head gasket, hayabusa billet clutch, close ratio gearbox kit & the use of an oil cooler. Please contact us for more advice.

Supercharger on OMS

We have designed two kits; one being suitable for cars such as single seaters where there is space on the generator side of the engine. Also available is the kit suitable for cars such as Westfields where the supercharger would be driven from the other side of the engine placing the supercharger itself under the exhaust.

Click on the pictures for a larger view

Supercharger on Westfield

IMPORTANT NOTES

SBD Motorsport cannot accept any responsibility if any of the following is not complied with.

 
FUEL PUMP

Ensure your fuel pump is sufficent to flow fuel up to 450bhp. We recommend you use our pump FP1 (photo below). (Some pumps look similar but do not supply the same amount of fuel - check the technical specifications with your supplier.)

FP1 Fuel pump
 
EXHAUST MANIFOLD

You will need to the exhaust manifold & system must be made to our dimensions to see the full performance of the kit (this will be supplied when you purchase the kit). If you do decide to use a different exhaust manifold system to our recommendations, you will definately need to have the engine remapped on a rolling road or dyno to take this into account otherwise damage will definately occur. It is also likely you will not see the performance quoted.

 
ROLLING ROAD

Due to possible variations in engines ( compressions, rebuilt), we recommend that your engine is checked on the rolling road to ensure the map is fine tuned to your engine to ensure damage does not occur.

Supercharger with air filter
Plenum & throttle bodies

RECOMMENDED OPTIONS
Due to the increase in power output by the supercharger conversion, the following list of optional extras are recommended to add strength & reliability. They are put in order of importance. Please contact us for details.
GEAR-B-BUSA-OP-HD Heavy duty output shaft GEAR-B-BUSA-OP-HD
Busa GSX1300R Heavy Duty Output Shaft (No Sprocket) This is a heavy duty output shaft which has a Honda blackbird spline, this is much stronger than the original Suzuki spline as these can occasionally shear.
 
CLT-BUSA-HD-BILLET-BASKET-02 Hayabusa clutch billet basket CLT-BUSA-HD-BILLET-BASKET-02
CLT-BUSA-HD-BILLET-CENTRE Hayabusa billet clutch centre
Suzuki hayabusa billet basket. The billet basket is designed to replace the standard item that can fracture & break up. The new version is CNCd from solid & is suitable for high revving applications & our supercharged installation due to the smooth increase in boost (turbo applications require a back plate as well - see above).
 
CLT-BUSA-HD-BILLET-CENTRE
Suzuki hayabusa billet clutch centre
The billet centre is designed to replace the standard centre. This eliminates the back torque limiter which makes clutch chatter when subjected to rapid take offs, thus allowing smoother starts.
 
GSK-SUZ-H-HC- Hayabusa head gasket

GSK-SUZ-H-HC & GSK-SUZ-H-BC-010
We recommend the use of the Cometic head & base gasket in all installations due to their superior design, they give better sealing particularly in high stress applications. We recommend the use of the head &base gasket together as the combination of the two when used on your engine gives an identical thickness to the original components.

GSK-SUZ-H-BC-010 Hayabusa base gasket
 

BLT-H-STUD-BUSA-01 Heavy duty head stud kit

BLT-H-STUD-BUSA-01 (shown left)
The ARP head stud kit is made from a very high quality material with superior strength over the standard component, which allows better clamping with more accurate & even loading. In our opinion, in most applications there is no need to go to a bigger stud diameter due to superior quality.
 
Hayabusa dry sump pan
OS-DSK-BUSA-01 & WT-PM5-EWP-1B
Our dry sump system for the Suzuki Hayabusa includes a twin stage scavenge pump which replaces the original water pump (you will need to use an electric water pump) which mounts directly to our billet dry sump pan without the need for any hoses. The pump can be easily fitted & removed in minutes if required. You will only need to provide a supply from your dry sump tank & a return to the tank (via oil cooler if required). The billet is extremely rigid & will add strength to your engine. There are 4 additional lugs with M8 threads which allow you to mount directly to the floor of your car if required.
Latest improvements to the design, the oil pressure relief valve system has been altered to recirculate straight into the supply line, this reduces the amount of work the scavenge pumps have to do & keeps more oil
in the dry sump tank.
WT-PM5-EWP-1B Electric water pump
 
ROD-SUZ-1.3BUSA-S-01 Steel rod set

ROD-SUZ-1.3BUSA-S-01

Steel Rod Set for Suzuki hayabusa 1.3L for use up to 13000rpm
Weight approx 387g

Steel Con-rod procedure

 
BLT-MK-STUD-BUSA-01
The main stud kit replaces the standard main cap bolts which are particularly poor quality on the standard Suzuki engine. These are made from a far superior material give accurate & consistant loading across the main cap assembly giving a consistant & even load across the bearings helping to keep better control over flexing in the lower part of the block.
 
GEAR-B-BUSA-SS-HD Hayabusa shift rods
GEAR-B-BUSA-SS-HD
The heavy-duty shift shafts are designed to replace the original tubular versions. The standard item has a tendency to distort in use & sometimes permanently bend particularly in motorsport use, this upsets the selector fork alignment, which can cause missed gears, incorrectly selected gears & even the gearbox to jump out of gear. Thus speeding up the wear of the gearbox itself. Whereas the heavy-duty ones are made of solid machined steel thus preventing the distortion so eliminating the above problems. In many cases, people didn't realise they had a problem until they fitted the new shafts whereupon the gear changes were even smoother & faster. With the combination of the shift rods & close ratio gear kits, the gear change is much slicker. We have tested the shafts during the last few seasons.
 
Hayabusa Kits & Components List

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SBD Motorsport Ltd, Unit 15, Red Lion Business Park, Red Lion Road, Surbiton, Surrey. KT6 7QD. Tel: 0208 391 0121.
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