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Duratec Pistons, Rods & Rod bolts
 
PIST-OM-DUR-87.50XS  Duratec pistons

PIST-OM-DUR-87.50XS (shown left)
We have produced this Duratec piston for use with new Duratec engines as this allows you to use the original rings supplied. This means you can simply slip out each piston in turn & fit the rings to the new piston, so therefore full running-in will not be required, just gentle bedding in. Available 87.50mm Bore. Set of 4. Also available singly.

PIST-OM-DUR-87.50RXS
We also supply the RX version which comes complete with rings for those people who are using a secondhand engine. The pistons will come with the rings unfitted as the rings must be gapped when fitting. Available 87.50mm Bore Set of 4. Also available singly.

PIST-OM-DUR-88.00XS
The 88.00 version is designed for those who have a secondhand engine that shows some bore wear. We would normally recommend the engine is replaced if any substantial bore wear has occured due to the thickness of the cast in liners & would only recommend the use of an overbored engine for either road use or engines of a mild state of tune. The pistons will come with the rings unfitted as the rings must be gapped when fitting. Set of 4. Also available singly.

Duratec 2.0L Omega piston in display engine
Retro Ford included our Duratec pistons & rods in it's News page in January 2007 issue:
Retro Ford January 2007
'SBD has released some goodies for the latest must-have engine, the Duratec. They can now supply high-quality intruder pistons for said engine, which will push the compression ratio right up but can also be machined down to suit your application. Their bore is 87.50mm, they were designed by SBD itself & are produced by Omega to suit both the 2.0 & 2.3 engines. Also pictured is a steel rod which SBD can supply for either the 2.0 or 2.3 engine. The 2.0 rod weighs around 455g & has a centre length of approximately 146mm, the 2.3 weighs around 480g and is around 155mm long. The combined piston & rod assembly is around 90g lighter than the standard setup & so will unleash valuable ponies from that Mondeo engine'

ROD-FD-2.0LDUR-146S
Duratec 2.0L steel rod set. We have designed this rod to replace the standard fragile item, it has a bronze small end bush, which replaces the press-fit version. Ideal for use with our piston. These rods have been tested extensively by ourselves to over 9000rpm on standard crankshaft & over 9500rpm on a steel crankshaft. So beware of cheap imitations!
Weight approx 455g
Centre to centre length approx 146mm

ROD-FD-2.3LDUR-155S
Duratec 2.3L steel rod set
Weight approx 480g
Centre to centre length approx 155mm

SBD Steel Con-rods procedures - Sainz Rods

ROD-FD-2.0DUR-146S Duratec Con-rods
 
ROD-146S SBD/Arrow Duratec  Con-rods

Duratec steel h-section rods manufactured for us by Arrow, using ARP2000 3/8 UNF bolts.

ROD-FD-2.0DUR-146S02
Duratec 2.0L steel rod set
Weight approx 520g
Centre to centre length approx 146mm

ROD-FD-2.3DUR-155S02
Duratec 2.3L steel rod set
Centre to centre length approx 155mm

SBD Steel Con-rods procedures

Practical Performance Car included our Duratec pistons & rods in their Top Gear section of the January 2007 issue:
Practical Performance Car January 2007
'There's a lot of potential wrapped up inside Ford's Duratec HE twin cam. Even in standard form it can make decent power once freed from the restrictive Mondeo management system, but with uprated internals the all-alloy lump can cope with astonishingly high revs and serious bhp. SBD Motorsport have just released lightweight piston and steel rod sets suitable for 2.0 & 2.3-litre engines, shaving 90g off each piston & rod assembly. The pistons are an 87.50mm bore, can be machined to fine-tune compression ratio adn accept standard Ford rings. Roads are available in 146mm (2-litre) & 155mm (2.3-litre) lengths'

Slipper pistons & rods

ROD-FD-2.0DUR-152

The new 152 rod has been designed specifically to go with our new 2-litre Duratec slipper piston, it is 6mm longer which has helped to reduce the rod angle which in turn helps to increase the torque. On our high spec engine we saw an increase of 6lbft torque & just reaching 200lbft torque. Due to the smaller pin size on the piston, this has reduced the weight of the small end of the rod which means the rod is actually 12g lighter than our normal Duratec rods. We have also upped the rod bolts to the ARP625+ high spec material to cope with the extra performance.

ROD-FD-2-0DUR-152 Duratec con rods
PIST-OM-DUR-87.50SLS  Forged Duratec slipper pistons

PIST-OM-DUR-87-50SLS

We have designed a 2 ring slipper piston for the 2-litre Duratec with the help of Omega & the latest improvements in design that they have gained through GP bike development, we have produced a new forging specifically for this piston. It is of a much stiffer construction, uses a smaller lighter pin at 18mm, we have also moved the pin closer to the crown of the piston which helps to reduce piston rock which also helps to reduce friction. It is ultra-lightweight & low friction; in initial tests we saw a 7bhp increase in our high spec engine simply by changing the pistons along with new matching rods.

PIST-OM-DUR-87-50SLBS

We have also developed a billet version of the new slipper piston design for the Duratec, that incorporates all the latest technology available into a billet piston. These detailed improvements, which are normally too expensive to incorporate into the forged piston become easier to produce in a billet version. This piston is machined from solid on a special machine that Omega use to manufacture all their GP motorbike & high end pistons. The major improvement is the bridge on either side of the gudgeon pin, this allows the piston to be made even stiffer & although this appears to be a very small change does allow the piston strength & longevity.

 

PIST-OM-DUR-87-50SLBS Billet Duratec slipper pistons

RB-DURA-01K Duratec rod bolts

RB-DURA-01K
Duratec ARP Heavy duty rod bolt set 2.0L for standard rods.

RB-RURA-01K for Standard Ford Con-rods instruction sheet.

 

RB3K-625-SAINZ
Ultra high spec rod bolts suitable for 2.0L Vauxhall & 2.0/2.3L Duratec. Recommended for use on very high specification engines for extra safety.

RB3K-625-SAINZ High spec rod bolts
Duratec Kits & Components List

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SBD Motorsport Ltd, Unit 15, Red Lion Business Park, Red Lion Road, Surbiton, Surrey. KT6 7QD. Tel: 0208 391 0121.
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